Custom molded shoes from plaster casts: First attempt (in black) alongside second attempt (in wine)
First attempt: These shoes were waaay too big around the ankles and generally everywhere. In this photo the shoes are padded substantially to get them to fit. So, a second attempt is certainly in order.
On the left is the raw plaster cast of my right foot; the right side is the plaster cast cleaned up and with toe room/shape added. Ankle/heel has been narrowed to more closely resemble a shoe last, which I did not do on the first (black) pair.
side-by-side comparison of the adapted and raw plaster casts.
sole view of adapted plaster cast showing original footprint
Second pair of custom molded shoes in vise grips. Otherwise I have to hire two brawny dudes to help get the lasts out.
I have not stabilized the plaster cast, so the process of making the shoes means the plaster inevitably breaks up in the shoe. One use only! Some people add armatures into the casts while pouring the plaster.
They fit! Second attempt. Much less gapping at the heels, much less room all around. I plan on altering another set of molds and taking off a bit more at the ball joint, yielding a more “fashionable” shoe that still is very comfortable to wear. (UPDATE: here they are)