custom molded sandals from full length custom orthotics

Posted on Nov 23, 2013 in Blog, custom shoes, orthopedic shoes, sandals
custom molded sandals from full length custom orthotics

I will take the exam to become a Certified Pedorthist in a couple of months, after I finish accruing the thousand hours of practicum work required. This has taken me a while–it’s been difficult to manage my custom shoe workload along with adding in the hours of shadowing two talented and giving certified pedorthists in the area. Somehow along the way I found the time to turn a pair of custom molded orthotics into a pair of sandals. I wore them around this summer A LOT.

Below are the materials I used for the orthotics, fresh out of the vaccuum forming machine.…

hand stitched welted shoes

hand stitched welted shoes

What is involved in making a pair of handmade welted shoes? Here is a photo of the hand-stitched seam binding a leather strip (the welt) to the insole through the leather “uppers”. A curved awl is used to punch the holes through this thick leather. The seam is sewn with one continuous waxed thread. Sewing in this way uses some strange inner shoulder muscles, as the pulls to get the seam nice and tight require a lot of strength.

welt inside

This next photo shows the welt sticking out from under the bottom of the shoe, ready to have the sole attached and then sewn together.…